| Incoming-lot sampling | Use a single-sampling plan with normal inspection and a documented lot definition. | General Inspection Level II | AQL and acceptance numbers agreed before inspection | ISO 2859-1:2026; ISO 2859-1:1999 remains widely referenced in purchasing procedures |
| Sample-size example: lot of 501–1,200 units | Select the code letter from the lot-size and inspection-level table, then use the corresponding single-sampling plan. | Code letter J; 80 units | Accept or reject according to the preselected AQL plan | ISO 2859-1, General Inspection Level II |
| Sample-size example: lot of 3,201–10,000 units | Apply the same normal single-sampling procedure without substituting an informal percentage check. | Code letter L; 200 units | Accept or reject according to the preselected AQL plan | ISO 2859-1, General Inspection Level II |
| Sample-size example: lot of 10,001–35,000 units | Record the lot number, inspection level, code letter, AQL, sample size, and acceptance/rejection numbers. | Code letter M; 315 units | No undocumented change to the agreed sampling plan | ISO 2859-1, General Inspection Level II |
| Dimensional inspection | Measure critical bores, sealing diameters, mounting interfaces, bolt circles, and key axial dimensions using calibrated equipment. | 100% of critical characteristics in the inspection sample | Within drawing tolerances; no critical characteristic outside specification | Approved engineering drawing; ISO 17025 calibration evidence |
| Hydraulic pressure proof test | Pressurize the oil passages with clean test fluid, stabilize the pressure, and inspect the housing, seals, ports, and joints for leakage or permanent deformation. | 100% functional check; proof pressure defined by product specification | No visible leakage, cracking, or permanent deformation during the specified hold period | Approved product specification; ISO 4413 principles where applicable |
| Pressure-hold duration | Use a calibrated pressure gauge or digital transducer and document the starting and ending pressure. | Typical buyer benchmark: 60 seconds | Pressure remains within the approved test tolerance; zero external leakage | Buyer-approved test procedure; duration is not universal and must be specified |
| Rotational torque and smoothness | Measure breakaway and running torque at the specified pressure, speed, temperature, and lubrication condition. | Minimum 3 readings per test unit | Within drawing or purchase-specification limits; no binding, abnormal noise, or intermittent motion | Approved product specification and test method |
| Fatigue-cycle endurance | Cycle rotation and pressure between the defined operating limits while monitoring leakage, torque, temperature, and function. | Typical buyer benchmark: 100,000 cycles | No loss of function, cracking, unacceptable torque increase, or leakage beyond the specified limit | Buyer-defined durability protocol; cycle count must match the application duty cycle |
| Cleanliness and contamination control | Flush passages and inspect the collected residue using the agreed fluid-sampling and particle-counting method. | Per shipment or defined production interval | Meets the specified cleanliness code; all ports capped after testing | ISO 4406:2021 for hydraulic-fluid contamination coding, where applicable |
| Traceability and inspection records | Link each report to the production lot, material certificate, operator, equipment identification, calibration status, and test date. | One complete record per inspected lot | Records are complete, legible, reviewable, and retained for the contractually agreed period | ISO 9001:2015 documented-information principles; contract requirements |