| 6061 Aluminum | T6 | General-purpose aluminum alloy with a good balance of strength, corrosion resistance, weldability, and machinability. | Tensile strength: approximately 290 MPa Yield strength: approximately 240 MPa Density: approximately 2.70 g/cm³ | Good Produces reliable chips and a clean finish with sharp, properly lubricated tools. | 3-axis milling 5-axis milling CNC turning Drilling Tapping | Machine frames, brackets, housings, fixtures, automotive components, and general industrial parts. | A widely selected option for prototypes and production parts. Welding may locally reduce the heat-treated strength. |
| 7075 Aluminum | T6 | High-strength aluminum alloy containing zinc as the principal alloying element. It offers higher strength than 6061 but has lower corrosion resistance and weldability. | Tensile strength: approximately 570 MPa Yield strength: approximately 500 MPa Density: approximately 2.81 g/cm³ | Good to moderate Higher strength can require more rigid workholding and careful tool selection. | 3-axis milling 5-axis milling CNC turning Drilling Thread milling | Aerospace fittings, high-strength brackets, robotics parts, sporting equipment, and precision structures. | Use controlled cutting parameters to limit heat buildup. Protective finishing may be considered where corrosion exposure is expected. |
| 2024 Aluminum | T3 or T4 | High-strength, copper-containing alloy with good fatigue resistance and relatively low corrosion resistance compared with 5xxx and 6xxx alloys. | Tensile strength: approximately 400–470 MPa Yield strength: approximately 270–325 MPa Density: approximately 2.78 g/cm³ | Good Generally machines well, although copper content can affect corrosion behavior and tool wear. | CNC milling CNC turning Drilling Reaming Boring | Aircraft structures, covers, panels, gears, and components requiring good fatigue performance. | Surface protection is often specified for humid or corrosive environments. Avoid excessive heat and poor chip evacuation. |
| 5052 Aluminum | H32 | Magnesium-containing alloy with excellent corrosion resistance, good weldability, and moderate strength. It is commonly supplied as sheet or plate. | Tensile strength: approximately 230 MPa Yield strength: approximately 195 MPa Density: approximately 2.68 g/cm³ | Moderate It can be relatively gummy during machining; sharp tools and effective chip removal are important. | CNC milling CNC routing Drilling Tapping Contour cutting | Electrical enclosures, marine parts, panels, brackets, tanks, and formed sheet-metal components. | Avoid rubbing and prolonged tool contact. Workholding should prevent thin sheet or plate distortion. |
| 5083 Aluminum | H116 or H321 | High-magnesium alloy known for excellent resistance to seawater and atmospheric corrosion, along with good weldability. | Tensile strength: approximately 275–350 MPa Yield strength: approximately 125–240 MPa Density: approximately 2.66 g/cm³ | Moderate Machining requires sharp tools, stable clamping, and suitable coolant or lubrication. | CNC milling 5-axis machining Drilling Boring Tapping | Marine components, pressure-resistant structures, welded assemblies, transport equipment, and tanks. | Suitable for corrosive environments. Avoid excessive cold work and use an appropriate strategy for large plates or thin walls. |
| 6082 Aluminum | T6 | Medium-to-high-strength structural alloy with good machinability, corrosion resistance, and weldability. It is frequently used for load-bearing components. | Tensile strength: approximately 310 MPa Yield strength: approximately 260 MPa Density: approximately 2.70 g/cm³ | Good Suitable for general CNC work when dimensional stability and structural strength are required. | 3-axis milling 5-axis milling CNC turning Drilling Boring | Structural frames, bridges, transport components, machine parts, and industrial supports. | Select suitable stock allowances because heat treatment and machining can influence dimensional stability. |
| MIC-6 Cast Aluminum Plate | Cast stress-relieved plate | Precision cast tooling plate with uniform structure, low residual stress, and excellent dimensional stability during machining. | Tensile strength: typically lower than high-strength wrought alloys Density: approximately 2.70 g/cm³ Mechanical values vary by supplier specification | Excellent Designed for accurate machining and stable flatness in many tooling applications. | Face milling Pocket milling Drilling Reaming Precision boring | Inspection fixtures, jigs, tooling plates, machine bases, prototype molds, and precision assemblies. | Confirm the required flatness, parallelism, and thickness tolerance before production. It is selected for stability rather than maximum tensile strength. |
| Aluminum 6063 | T5 or T6 | Extrusion-friendly alloy with good surface finish, corrosion resistance, and moderate strength. It is often used for profiles and decorative components. | Tensile strength: approximately 185–240 MPa Yield strength: approximately 145–215 MPa Density: approximately 2.70 g/cm³ | Good Machines cleanly, but thin extruded sections may require soft jaws or customized supports. | CNC milling CNC turning Drilling Slotting Contour machining | Extruded frames, heat-sink profiles, architectural parts, handles, trim, and lightweight housings. | Particularly suitable when appearance and extrusion availability are important. Thin sections can vibrate or deform without adequate support. |